Track installation guide

Permanent LED Track Installation

Measure, cut, turn corners, conceal transition wires, and finish Bright Home Lights aluminum track without damaging the puck lights or wiring.

Permanent puck lights installed beneath a soffit and routed around an outside corner

Start with fit

Track and puck dimensions

Check these measurements before ordering or cutting. They determine soffit clearance, joint placement, corner treatment, and the room available to conceal wiring.

40 mmTrack width
25 mmTrack height
1 meterTrack section length
76 mmPuck spacing
30 mmPuck diameter

Choose before you cut

Three clean ways to handle a corner

The right method depends on the angle, the visibility of the joint, and whether the light string continues through the turn.

Black and white permanent LED track corner connectors

Use a corner connector

Best for a clean 90-degree turn. Square-cut both sections, confirm the connector color, and balance puck spacing across the joint.

Finished permanent lighting track following an exterior soffit corner

Make matching angled cuts

Use matching miter cuts for a custom angle. Measure the real corner, test on scrap, and deburr both edges before assembly.

Open and closed end caps for permanent LED track

End and restart the track

Stop one run, route cable through the transition, and restart after the corner. Use an open cap wherever the cable exits.

Installer technique

Reverse a short track section to conceal transition wires

For height changes, trim crossings, or roofline restarts, a short reversed track piece can provide a cleaner cable path.

What reversing the track means

Install a short, unlighted piece with its open channel toward the structure. It acts as a matching aluminum wire chase between normal lighted sections.

Where it helps

Use it for vertical drops, changes in soffit height, offsets around trim, and short transitions where extension cable would otherwise remain visible.

Protect the cable

Use an open cap at each cable entry or exit, deburr every cut, avoid tight bends, and keep mounting screws clear of the hidden wire path.

Prepare before climbing

Tools for clean, repeatable track work

Complete the layout, cut plan, cable labels, and bench testing at ground level before mounting.

Tape measureMeasure every straight run and mark finished length.
Speed square or angle finderMark square cuts and measure custom corners.
Fine-tooth sawUse a hand saw or suitable aluminum-rated blade.
File or deburring toolRemove edges that could damage puck wiring.
Drill, bits, and fastenersMatch fasteners to the mounting surface.
Eye protectionProtect against aluminum chips while cutting.

Safe cutting sequence

Measure twice. Clear the cut zone. Deburr once.

Prepare manageable sections on the ground. Cutting overhead increases the chance of an uneven cut, falling debris, or wire damage.

  1. Disconnect all power

    Unplug the power supply. Never cut, strip, reconnect, or inspect an energized system.

  2. Mark the finished length

    Dry-fit the backing and face, account for corner treatment, and mark a square line.

  3. Remove lights and wiring

    Move every puck and conductor away from the cut zone. Never let the blade contact the string.

  4. Cut the aluminum track

    Use a fine-tooth saw or suitable aluminum-rated blade and wear eye protection.

  5. Deburr and clean

    Remove sharp edges and every metal shaving before reinstalling wiring or closing the track.

  6. Test the fit before fastening

    Check alignment, cable clearance, puck spacing, and cap fit, then mount the backing.

Finish the run

Open versus closed end caps

Choose the cap based on whether wiring must pass through the finished track end.

Assorted open and closed Bright Home Lights track end caps

Open end cap

Use where puck or extension cable exits. Orient the opening so the wire is not pinched.

Closed end cap

Use at a finished termination where no cable passes through the track end.

Match the finish

Choose the same standard track color. Confirm custom-color cap requirements before production.

Parts for a clean finish

Shop track installation parts

Use the product pages to confirm current colors, styles, quantities, and pricing.

Common questions

Before the first cut

Can I cut the track to any length?

Yes, after removing pucks and wiring from the cut zone. Leave space for the planned puck layout, joint, and end treatment.

Should I miter every corner?

No. A corner connector is usually easier for a standard 90-degree turn. Use miters for custom angles or fitted joints.

Can cable pass behind the track?

Yes, when clearance allows. Mark the cable path and keep mounting screws away from hidden wiring.

Which end cap do I need?

Use an open cap where cable exits and a closed cap at a finished end without cable pass-through.

Can I cut after inserting the pucks?

Do not. Move the string clear, cut and deburr the aluminum, remove debris, and then complete puck installation.

How do I align joints?

Dry-fit adjacent sections, keep track faces on the same line, and check puck spacing before fastening.

Still planning?

Measure before ordering track and accessories.

Confirm straight runs, corner treatments, cable exits, and restart points before finalizing quantities.

Open the measurement guide
Enlarged permanent LED track and puck dimension diagram